Controller for Tubular Bag Packing Machines
(Pillow Type Packing)

Application Example (movie):

Film 09 (Tubular Bag Machine)
Packing and sealing of choco bars

Motion-Controller MC700 with Firmware TB701:
A Perfect Solution for Full Control of Tubular Bag Packing Machines (Pillow Packing)

• MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
• With use of our TB701 firmware (see DOWNLOAD) this unit provides simple but perfect solutions with most types of tubular bag type packing machines.
• The controller provides full speed and position control of all drives involved (feed-in chain, foil drive with or without print mark evaluation, sealing roll drive)
• This system is able to achieve very high sealing rates, due to excellent dynamic performance of the controller (adequate servo drives assumed)
• The tubular bag controller is able to detect missing products, missing or wrong print marks and even wrong position of shifted products. In every of these cases the drives will respond correspondingly.
• Extremely soft and still highly dynamic motion profiles provide best accuracy and protection of mechanics, even with high speeds and sealing rates

Controller for Rotary Shears and Eccentric Shears,
for Use with Cut-to-Length Lines in Coil Steel Industry

Application example (movie):
Film 08 (Rotary Shear) Cut-to-length line for high-grade stainless steel, with rotary eccentric shear
 

• MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
• With use of our CT701xx firmwares this unit provides excellent solutions with all kinds of guillotine cutters and rotary eccentric shears needing a cosinus-compensated speed profile during the penetration of the tool.
• The CT70104 Firmware (“light version”) is suitable for cutting aluminum or regular coil steel with lower thickness.
• The CT70110 Firmware (“heavy duty version”) is recommended to cut hard stainless steel or coil steel of higher thickness.
• Extremely smooth motion to protect mechanical solution, by self-optimizing polynomial speed transitions
• High cutting accuracy, even during acceleration and at high line speeds
• Programmable cosinus-compensated speed profile
• Special torque control features to master the impact load when cutting hard materials like stainless steel etc.
• Special profile features to avoid deadlock between tool and material
• Embedded virtual master axis (selectable)

Controller for Flying Operation (Flying Saws, Shears, Punchers etc.)

Application examples (movies):

Film 04 (Flying Saw)
Steel profile plant, cut-to-length of steel tubes

Film 05 (Flying Saw)
Cut-to-length of aluminum plates

Film 06 (Flying Saw)
Cut-to-length of steel profile

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• Stand-alone unit for full control of the speed profile of the carriage
• Extremely smooth motion to protect mechanics and gears, by self-optimizing polynomial speed transitions.
• High cutting accuracy, even during acceleration and with high line speeds
• Embedded virtual master axis (selectable)
• Excellent dynamic properties by continuous closed loop control at a cycle time
  of only 150 µsec.
• Cutting to length according to length preset or by triggering to print marks.
  Facility for making a gap after each cut
• Can operate with all 4-quadrant DC and servo drives as well as with
  simple 1-quadrant AC inverter drives and with hydraulic systems
• Easy PC setup by Windows operator software
• Remote setting facilities (e.g. cutting length) by either parallel interface, serial RS232/ RS485 interface or CANopen interface. PROFIBUS control is possible with use of the
  PB251 gateway (see accessories)
• Numerous useful functions like integrated batch counter, waste counter or virtual line speed simulation
• Power supply 18 – 30 VDC, built-in aux. voltage output 5 VDC for encoder supply
• +/- 10 V speed reference output for control of the carriage drive
• Closed 19‘‘ steel cassette for rack mounting and for mounting to DIN rail.

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• MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
• With use of firmwares FS701 or CT702 (see Download) this unit provides excellent solutions with all kinds of flying cut-to-length systems as well as with applications like labeling, printing, punching, sealing etc.
• Functions and properties are very similar to the FS150 controller described above.
• The range of functions includes extended possibilities with evaluation and blanking of print marks, floating print mark registers and more
• The MC700 hardware is a black-box unit for cabinet mounting.
  Remote control and communication facilities via external operator terminal, serial PC communication, CANBUS, PROFIBUS etc. (see alsoAccessories)

Controller for Winding, Wire Traverse and Tension Control
(Winding Calculator, Tension Controller)

Motion-Controller MC700 with Firmware WR701:
Compact and Advantageous Solutions for Many Common Winding Applications

• MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
• With use of our WR701 firmware (see DOWNLOAD) this unit provides advantageous solutions with many common applications of winding, rewinding, traverse and tension control.
• Different from most other winding controls, the principle of this system is not based on torque control, but uses high-precision speed control with special real-time diameter calculations. For this reason the controller provides superior features with fast start-stop-start cycle on rewinding machines, and also with applications requiring low tension or even tension-free winding characteristics

Motion Controller for Intermittent Printing, Label Printing,

Rotary Punching etc.

Application Example (movie): Film 10 (Label Printing) Intermittent printing of bottle labels
 

Motion-Controller MC700 mit anwendungsspezifischer Firmware:

• Compact and advantageous control solutions for many applications in the field of Printing, Punching, Labelling etc.

• MC700 is a universal motion controller for 1 to 4 axis, programmable for multiple motion applications by simple download of the corresponding function firmware.
• motrona has developed motion control firmware for many typical applications in the field of printing, punching and labelling. Our solutions are proved and tested and immediay ready to work.
   

  Please ask our engineers for your specific application.
  They will will be happy to advise you.