全自动生物发酵系统

全自动生物发酵系统

Automatic biological fermentation system

一、 罐体参数: （可根据用户需求设计）

罐体规格从50L—5000L全系列，并可根据用户需求设计制造。

①结构：立式，上平盖、下椭圆封头，带标准夹套，带平叶圆盘涡轮搅拌装置；

②材质：接触药液部位为316L，其余为304。

③设计压力：内筒0.25Mpa，夹套0.33Mpa。

④粗糙度：内表面机械抛光Ra≤0.35，外表面上下封头镜面抛光，直筒体喷砂亚光处理。

⑤罐体附件配置：（可根据用户需求设计）：PH、DO检测仪；洁净清洗球；硬质合金+碳化硅机械密封，99%无泄漏；搅拌减速机；其它工艺（包括取样口、加料口、出料口进气、SIP、CIP口等）。

二、全自动控制系统（可根据用户需求设计）

1 搅拌：根据DO或设定值，变频器自控调速。

2 进气：流量计自动控制。

3 罐压：调节阀自控。

4 PH：根据设定值及PH计自控，采用蠕动泵加酸、碱。

5 消泡：消泡电极自控。

6 液位：平板式液位计或其他液位计，如压差式等。

7 补料：采用蠕动泵补料，可用时间设置补料量。

8 灭菌：手控。

9 培养温度：采用循环水箱自控温度，温度范围：30～40℃ 0.5℃。

10 控制方式：全部采用计算机自动控制，控制软件为FPC2000系统。

 

 

One tanks parameters: (Can be based on user demａnd design)

Tanks specifications from 5000L 50L - full series, and can design and manufacture according to customers' demand.

(1) Structure: Vertical, on flat cover, ellipsoidal head, with standard clip set, with flat leaf disc turbine agitator,

(2) Material: Contact solution, the rest being 316L parts of 304.

(3) Design pressure: Steel-flue 0.25Mpa, clip set 0.33Mpa.

(4) Roughness: The inside surface of mechanical polishing Ra acuities 0.35, outside surface fluctuation sealing head straight cylinder mirror polishing, sandblasting inferior smooth processing.

(5) Tanks annex configuration: (Can be based on user demａnd design) : PH, blinding detector, Clean cleaning ball, Hard alloy + silicon carbide mechanical seal, 99% without leakage, mixing reducer, other process (Including sampling mouth, charging mouth, discharging mouth intake, SIP, CIP mouth, etc.).

Second, automatic control system (Can be based on user demａnd design)

(1) Mixing: According to DO or setting, inverter control speed.

(2) Inlet: Flowmeter automatic control.

(3) Cans of pressure: Regulator self-control.

(4) PH: According to the set value and PH dollars self-control, adopt peristaltic pump plus acid, alkali.

(5) Defoaming: Defoaming electrode self-control.

(6) Level: Plate-type liquidometer or other level gauge, such as the differential pressure, etc..

(7) Fill material: Adopt peristaltic pump filling materials, usable time set fill shoes.

(8) Sterilization: Manual control.

(9) Dhe incubation temperature: Using circulating cistern control temperature, temperature range: 30～40℃±0.5 ℃.

(10) Control mode: Adopt computer automatic control, the control software for FPC2000 system.