生产型冷冻干燥机XY-GY-100水果燕窝石墨烯冻干设备

产 品 结 构

Product structure

技 术 参 数

Technical parameters

备       注

Remarks

设计标准：_CGMP

※  公用配供   public distribution

电源(三相五线制)

Power （three-phase and five-wire system）

380V/50HZ

总功率

Total Power

29Kw

制冷功率

Refrigeration power

15kw

真空功率

Vacuum power

1.1kw

加热功率

Heating power

12kw

冷却水量

Cooling water qty

≥10m³/h(T≤30℃/P=0.1-0.15Mpa)

压缩空气

Compressed air

≥0.45m³/Min（P=0.5-0.8Mpa）

除霜水

Defrost water

≥200kg (温度50-60℃)

整机体积（长*宽*高）

Whole volume

6000*2200*2500

（按设计为准）

(According to design standard)

结构型式

Structure

分体式(卧式圆桶型)

Split (Horizontal drum-type)

整机重量

Total weight

5000kg（约）

※  干燥箱体   Drying body

性能参数Performance parameters

设计制造标准

Design and manufacturing standards

真空容器标准

Vacuum vessel standard

箱体设计压力

Chamber design pressure

-0.1Mpa

箱体设计温度

Chamber design temperature

120℃

箱体真空泄漏率

Chamber Vacuum leak rate

0.025 m³ Pa./sec

主要部件main components

箱体材料

Chamber material

SUS304

箱体几何形状

Chamber Geometry

卧式圆桶型

Horizontal drum-type

门锁方式

Lock method

手柄旋紧式

Handle tighten type

开门方式

Open the way

转开门

Turn the door

开门方向

Direction of opening door

按照设计图

According to the design

用户可以选择

user select

箱门材料

Door materials

SUS304

箱体外部装饰

Box external decoration

不锈钢原色

Stainless steel primary color

箱门观察窗

Door observation window

门左右各一只φ150mm观察窗

Two lights at the right and left of the middle door /φ150mm

1个

1 piece

箱体观察窗

Observation window box

侧面φ150mm(LED)带灯观察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1个

1 piece

箱门密封

Door sealing

箱门使用O截面硅橡胶密封

Sealed with silicone rubber O-section

1 副

1 pair

库体顶部料车导轨

Trolley guide at top of Chamber

SUS304

1根

1 piece

物料温度探头

Material temperature sensor

进口热电偶(产地：美G 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

4支

4 pieces

真空传感器

Vacuum sensor

成都正华APG-500

Chengdu Zhenghua APG-500

1支

1 piece

技术特点Technical Features

1

不锈钢板材均选用优秀品牌，经精密抛光，保证箱体表面粗糙度，从而保证无菌要求

Stainless steel is polished with excellent brａnd to  ensure surface roughness to ensure sterility requirements

2

箱体底部无任何部件，方便清洁和维护。

There has not any parts at the bottom of chamber to facilitate cleaning ａnd maintenance

3

箱体、板层、软管均经过多道工序检验，确保不漏

Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage

4

库体全部为不锈钢制造；

Libraries are used stainless steel;

※  板    层  Shelf 

性能参数Performance parameters

搁板有效总面积

Total usable area of shelves

10M²

板层Z高温度

Maximum temperature of lamellar

+120℃

板层升温速率(空载) 

Shelf heating rate (no load)

≥1℃/min

板层冷却速率(空载) 

Shelf cooling rate(no load)

≥1℃/min

主要部件Main components

板层材料

Shelf material

铝合金型材D31（6363）

Aluminum alloy D31 (6363)

设计压力

Design pressure

0.5MPa

表面处理

Surface Treatment

阳J氧化处理,(膜厚6μ)+着色处理

anode oxidation process, (thickness 6μ) + Shading

板层层数

Number of board layers

左右对称悬挂式（13+13块）

Symmetrical hanging (13+13 block)

板层间距

Shelf spacing

77mm

板层尺寸

Shelf dimensions

540mm*780mm*18/块

加热总管

Heating main tube

SUS304不锈钢

4根

4 pieces

连接软管

Connecting hose

SUS304不锈钢

52根

52 pieces

技术特点Technical Features

1

板层具有很高强度，能够耐受长期使用；

Shelf has high strength and can withstａnd long-term use;

2

板层通过专用机械加工，可保证高要求平整度；

Shelf through a dedicated machining, can guarantee high demａnd flatness;

3

板层加热控温精度±1℃（PID调节）

Shelf heating temperature control accuracy at ± 1 ℃ (PID regulator)

※  冷 凝 器Condenser

性能参数Performance parameters

设计标准

Design Standard

真空容器标准

Vacuum vessel standard

箱体设计压力

Cabinet design pressure

-0.1Mpa

Z大凝冰量

Maximum condensate ice

150KG/batch/set

主要部件Main components

冷凝器材料

Condenser material

SUS304

盘管材料

Coil pipe material

SUS304 

盘管形式

Coil form

蛇型盘管

Snake-type coil

盘管位置

Coil position

安装在板层下方

Installed under the board

冷阱观察窗

Observation window

侧面φ150mm(LED)带灯观察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1个

1 piece

化霜方式

Defrosting Mode

热水雾状喷淋

Hot Water mist spray

化霜喷嘴

Defrost nozzle

SUS304

4只

4 pieces

气密性试验值

Tightness test value

1.2Mpa/30min，保压24hr无任何泄漏现象

1.2Mpa/30min, packing 24hr without any leakage

耐压试验

Pressure test

1.8Mpa/30min，无明显的变形现象

1.8Mpa/30min, no significant deformation

温度传感器

Temperature probe

进口热电偶(产地：美G 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

1支

1 piece

技术特点Technical Features

1

不锈钢板材均选用优秀品牌，经精密抛光，保证箱体表面粗糙度，从而保证无菌要求；

Stainless steel is polished with excellent brａnd to  ensure surface roughness to ensure sterility requirements

2

氩气保护自动焊，一次内外成型，保证管路不漏和内部干净

Argon welding, forming an internal and external, to ensure  pipes cleanly and without leak

3

冷阱内壁采用特殊方式清洗，保证无污垢，确保系统清洁

The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean

4

库体内全部为不锈钢制造

Storage are used stainless steel

※  制冷系统Refrigeration System

性能参数Performance parameters

冷凝器降温速率(空载) 

Condenser cooling rate (no load)

20℃→-40℃≤30min

冷凝器降温速率(空载)

Condenser cooling rate (no load)

≤-70℃

主要部件Main components

压缩机

Compressor

德G比泽尔/S6H-20.2Y

German BITZER /S6H-20.2Y

1台

1 set

冷媒

Refrigerant

R404a

功率

Power

15Kw

油分离器

Oil separator

美G艾默生

USA EMERSON

1只

1 piece

气液分离器

Vapor-liquid separator

中国台湾爱梦得

Taiwan Airmender

1只

1 piece

高压保护器

High pressure protection device

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece

低压保护器

Low pressure protection device

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece

油压差控制器

Pressure differential controller

德G比泽尔DELTA-PⅡ

Germany BITZER DELTA-PⅡ

1只

1 piece

干燥过滤器

Dry filter

美G艾默生

USA EMERSON 

1套

1 set

冷媒视镜

Refrigerant endoscopic

丹麦丹佛斯

Denmark DANFOSS

1只

1 pieces

高压压力表

High pressure gauges

德G罗森博格

Germany Rothenberger

1只

1 piece

低压压力表

Low pressure gauges

德G罗森博格

Germany Rothenberger

3只

3 pieces

膨胀阀

Expansion valve

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece

电磁阀

Solenoid valve

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece

水压保护控制器

Protection Controller for water pressure

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece

水冷式冷凝器

Water condenser

杭州赛富特

Hangzhou safety

1只

1 piece

管道保温

Pipe insulation

美G福乐斯

USA ARMAFLEX

技术特点Technical Features

1

压缩机采用比泽尔制冷压缩机，性能更加稳定、可靠、维护方便

Compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain

2

压缩机温度与压力多重保护功能

Temperature and pressure of compressor has multiple protection features

3

液体二次过冷:高压液体进入中冷器前得到一次冷却，避免电机在J端工况下发热，同时回气得到一定的过热，避免压缩机在J低吸气压力下工作

Liquid cooling for two times: the cooling before high-pressure liquid enter into condenser to avoid motor heating in extreme conditions.

4

采用符合蒙特利尔公约的环保型制冷剂

Compliance with the Montreal Convention, with environmentally friendly refrigerants;

※  真空系统Vacuum system

性能参数Performance parameters

抽气速率

Extraction rate

大气压Atmospheric pressure→133.3Pa≤20min

J限真空度

Ultimate vacuum

≤10Pa

真空调节范围

Vacuum adjustable range

13.3-200Pa

主要部件Main components

真空泵型号/数量

Vacuum pump type/Number

上海众德V0063D+内置油雾过滤器

SHANGHAI ZD V0063D + oil mist filter

1台

1 piece

真空泵抽速

Vacuum pump speed

63m³/h

机组功率

Power Units

1.5kw

真空泵油

Vacuum oil

100#

1.5L

捕水器排水阀

Condenser drainage valve

德GFV球阀/DN25

German FV ball valve /DN25

1只

1 piece

破真空阀 

Broken vacuum valve

德GFV球阀/DN25

German FV ball valve /DN25

1只

1 piece

真空调节阀

Vacuum control valve

西马特KF16 

SIGEV KF16

1只

1 piece

技术特点Technical Features

1

针对冻干水果的特点，采用旋片真空泵，抽速更大，效率更高。

According to the characteristics of freeze-dried fruit,  use rotary vane vacuum pump , the pumping speed is larger and more efficient

2

采用不锈钢广角喷嘴，除霜节水，GX。

Stainless steel wide nozzle, defrosting water saving, high efficiency.

3

真空度可按设定值自动控制，可实现一个冻干周期内真空度的多次变量控制；10-200Pa内可调节

Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle vacuum degree of multiple variable control; Can be adjusted within 10-200pa

※  循环系统Circulatory system

性能参数Performance parameters

板层升温速率(空载)

Shelf heating rate (no load)

≥1℃/min

主要部件Main components

循环泵

Circulating pump

中G南方水泵TD40-16/2

CHINA CNP TD40-16/2

1台

1 piece

功率

Power

1.1Kw

导热液

Thermal liquid

去离子水

Deionized water

 (机内量)

 (machine capacity)

加热方式

Heating mode

电热管12KW/G产 

Heating pipe 12KW /made in china

1 套

1 sets

温度传感器

Temperature Sensor

热电偶

Thermocouple

1支

1 piece

管道保温材料

Pipe insulation material

耐高温保温棉

High temperature resistant cotton

技术特点Technical Features

1

电加热采用PID能量调节控制，具有节能和控温稳定的特点；

Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability;

2

采用中G品牌的CNP，实现无泄漏，无噪音，稳定运行

Use china brands of CNP , leak-free, no noise, stable operation.

※ 物料输送系统Material handling system

性能参数Performance parameters

输送方式

Transportation methods

吊轨式

Performance parameters

主要部件Main components

料车材料/数量

Trolley material /NO.

SUS304

1辆（干燥库内）

1set in dry library

SUS304

1辆（速冻库内）

1 set in frozen library

每辆料车装盘数

Trays loading on the trolley:

每层2只×12层

2×12 layers

24只

24 pieces

料盘材料/数量

Number of trays/material

厚度2.0mm/铝合金/阳J氧化处理/冲压盘

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只（干燥库内）

24 pieces in dry library

厚度2.0mm/铝合金/阳J氧化处理/冲压盘

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只（速冻库内）

24pieces in frozen library

料盘尺寸

Tray NO.

540mm×780mm

总料盘面积

Area of trays

540mm×780mm×24只

10m²

料车轨道材料

track material of trolley

SUS304

料车轨道长度

track length of trolley

按设计图纸According to design drawings

技术特点Technical Features

1

料盘采用冲压加工，不变形，经久耐用；

Trays are used stamping, no deformation, durable;

2

双套设计：干燥库体和速冻库体内各有一套料车和料盘，能连续运行，提高产能量；

Two sets of design: both dry library body and frozen library have a set of trays and trolleys, which can run continuously, improve production energy;

3

采用吊轨式设计，传送速度快，地面更干净，更易清洁；

Use hanging rail design, transmission speed faster, the ground cleaner ａnd easy to clean.

※  控制系统Control system

性能参数

冷冻干燥方式Freeze-drying method

手动、自动可切换

Manual and automatic switch

化霜方式Defrost mode

热水雾状喷淋

Hot water mist spray

主要部件Main components

控制软件

Control software

XY-FD-10

1套

one set

控制方式

Control mode

PC+PLC(全自动+程序+全手动应急运行）

PC +PLC (automatic + program + full manual emergency operation)

PLC（程序控制器）

SIEMENS（西门子）S7-1200

1只

1 piece

冻干曲线

Freeze-drying curves

配置式管理，任意冻干曲线储存

Profile management, storage of any freeze-drying curve

温度模块

Temperature module

SIEMENS（西门子）

1只

1 piece

真空模块

Vacuum module

SIEMENS（西门子）

1只

1 piece

PC

DELL

1台

1 set

显示屏

Display

19.5寸 DELL 液晶显示器

19.5 inch DELL LCD Monitor

1台

1 set

电流保护器

Current protection device

施耐德

Schneider

1 套

1 set

交流接触器

AC contactor

施耐德

Schneider

1 套

1 set

电器柜

Electrical cabinets

可联在机架上/可单D放置linked at the rack on / placed separately

1只

1 piece

电器部件型号与数量按实际为准) (Electrical components of the model and quantity according to the actual date)

技术特点Technical Features

1

符合FDA欧盟标准，电子签名，多组密码；

Comply with FDA EU standards, electronic signatures, multiple passwords;

2

自动操作和手动操作在任何节点任意切换；

Automatic operation and manual operation can change in any node;

3

系统操作可在机房、冻干控制室进行，并且相互具有互锁功能，避免误操作；

We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse;

4

友善的人机界面具有各种部件、主要部件工作状态及温度、真空度参数显示；

A variety of components, the main components working condition and temperature, vacuum

5

“工艺配方管理”随意设置冻干工艺曲线；

"Process recipe management" are free to set the freeze-drying technology curve;

6

“冷冻干燥”自动过程有阶段显示功能，并可任意跳段；

Show stage feature in "Freeze drying"  processes, and any jump

7

“冷冻干燥”过程中可对配方进行随时调整；

"Freeze drying" process can be adjusted to the formula;

8

操作画面具有各个故障点显示功能；

Operation screen display with different point of failure;

9

具有数据、曲线两种记录功能，可随时调用或打印；

It has data and curve records function，Can always call or print;

10

冻干过程智能化控制，可自动进行冻干终点判别。

Freeze-drying process intelligent control, automatic lyophilized end discrimination.

11

智能远程控制，远程诊断。实现控制室集中控制，节约人力。减轻劳动强度。

Intelligent remote control, remote diagnostics. Central control room to achieve centralized control, saving manpower. Reduce labor intensity

12

操作面板可实现多G语言一键式切换。

The operation panel can realize multi-language one-button switch.

※ 验证文件Verify file

1

FAT工厂验收测试The factory acceptance test

2

SAT客户现场验收测试The customer site acceptance tests

3

操作手册Operating Manual

4

维护手册Maintenance Manual

5

平面布置图Floorplan

6

电气线路图Electrical circuit diagram

7

主要部件说明书Main parts manual

※ 备品备件

序号NO

名称

Name

型号/规格/材质

Model / Specification / Material

数量

Quantity

1

冷媒

Refrigerant

霍尼韦尔R404A

Honeywell R404A

10KG

2

冷冻机油

Refrigeration Oil

德G比泽尔BSE170

German BITZER BSE170

5L

3

电磁阀线圈

Solenoid valve coil

丹麦丹佛斯 018F6701

Denmark DANFOSS  018F6701

1只

1 piece

4

温度传感

器Temperature Sensor

T型

T type

2 根

2 pieces 

5

制冷专用扳手

Refrigeration special wrench

CT122

1把

1 piece

6

制冷专用加液管 

Plus liquid pipes

6MM

1根

1 piece