洗瓶机特点:
1、结构简单、性能稳定、操作容易、维修费用低。
2、多规格、多用途。
3、可联动使用,也可单机使用。
4、采用气动系统,无污染。
5、采用PLC控制操作洗瓶工艺,超声波清洗时间可自由设定。
6、具有残水去除装置。
7、和平盘式清洗方式实现了洗瓶低破损率。
8、装满安瓿瓶的瓶盘可直接进下灭菌烘箱,不需要翻盘。
9、清洗质量符合GMP规范要求。
10、可为用户节省水资源。
洗瓶机工作原理:
瓶子装入特制的并盘中,特制瓶盘由瓶盘和盖板组成并由瓶盘的带孔子分隔定位。由人工送入*工位,循环水喷淋注水满江后,下沉至超声波槽进行超声波粗洗;随后瓶盘上升推入第二工位,并口朝下喷淋水冲洗外瓶,把针头插入瓶中(气冲)、一次清洗(注射用水)、二次清洗(注射用水)、三次气冲、甩干、瓶口朝上、自动进入灭菌烘箱。
本机各功能的动作均有PLC程序控制,气源为净化压缩空气,瓶内冲洗用水为注射用水,外壁和超声波初洗用水为循环用水。
洗瓶机技术参数:
1、电压: 50HZ
2、总功率: 5.2KW
3、超声波功率: 27KHZ
4、气压: 0.35-0.45MPA
5、水压: 0.30.4MPA
6、耗水量: 瓶子量容积的8-10(以2ML安瓿计)
7、耗气量: 1.5M3/MIN
8、安瓿破损率: 1ML-1.5%2-20ML-1%其它瓶0.1%
9、澄明度合格率: -98%
10、重量: 约500KG
11、外形尺寸: 1600X850X1200MM(长x宽x高)
洗瓶机生产能力:
1、瓿瓶
1ML:3500支/小时 2ML:28000支/小时
5ML:14500(19000)支/小时 10ML:118000支/小时
20ML:10000支/小时
2、管制抗生素
2ML:18000瓶/小时 5ML:18000瓶/小时
7ML:10500瓶/小时 10ML:10000瓶/小时
25ML:8500瓶/小时
3、模制抗生素瓶
5ML:15000瓶/小时 7ML:7800瓶/小时
20ML:6000瓶/小时 50ML:3000瓶/小时
4、口服液瓶
10ML:15000瓶/小时 20ML:7800瓶/小时
Bottle washing machine features:
In 1, and has the advantages of simple structure, stable performance, easy operation, low cost of repair.
2, many specifications, many uses.
3, linkage is used, also can be used stand-alone.
4, the use of pneumatic system, no pollution.
5, use PLC to control the operation of washing technology, ultrasonic cleaning time can be set free.
6, having a residual water removing device.
In 7, peace disc cleaning mode to realize the bottle washing, low breakage rate.
8, full of ampoule bottle plate can be directly into the next sterilization oven, does not need to change.
In 9, the cleaning quality accords with GMP standard requirement.
10, users can save water resource.
Bottle washing machine principle of work:
The bottle into a special and plate, special bottle disk is composed of a bottle tray and cover plate and is composed of a bottle tray separator positioned with confucius. The first artificial feeding, circulating water spraying water river, sinking to the ultrasonic bath ultrasonic thick wash; subsequent bottle tray rises into the second position, parallel downward spray water washing bottle, and the needle inserted in a bottle ( air ), a cleaning ( WFI), two times of cleaning ( WFI), three secondary air, drying, mouth upward, enters the automatic sterilization oven.
This machine is the function of the action are PLC program control, gas source for the purification of compressed air in the bottle washing water, water for injection, outer wall and ultrasonic washing water for circulating water in the early.
Bottle washing machine technical parameters:
1, voltage: 50HZ
In 2, the total power: 5.2KW
3: 27KHZ, ultrasonic power
4, air pressure: 0.35-0.45MPA
In 5, the pressure: 0.30.4MPA
6: the bottle, water consumption volume of 8-10 (2ML ampoule gauge )
In 7, the gas consumption: 1.5M3/MIN
In 8, the ampoule bottle breakage rate: 1ML-1.5%2-20ML-1% 0.1%
In 9, the qualified rate of clarity: -98%
Weight: 10, about 500KG
11, dimensions: 1600X850X1200MM ( length x width x height)
Bottle washing machine production capacity:
In 1, an ampoule bottle
1ML:3500 / h 2ML:28000 / h
5ML:14500 ( 19000) / h 10ML:118000 / h
20ML:10000 / h
In 2, the control of antibiotics
2ML:18000 bottles / hour 5ML:18000 bottles / hour
7ML:10500 bottles / hour 10ML:10000 bottles / hour
25ML:8500 bottles / hour
3, molded bottles of antibiotics
5ML:15000 bottles / hour 7ML:7800 bottles / hour
20ML:6000 bottles / hour 50ML:3000 bottles / hour
4, oral liquid bottle
10ML:15000 bottles / hour 20ML:7800 bottles / hour