脱色罐Decolorization Tank

一、应用概述Application Overview

该脱色罐广泛应用于氨基酸、精制糖、味精、葡萄糖、淀粉糖、化学助剂、染料中间体、医药中间体、食品（添加剂）、饮料、药液制剂、生化制品、油脂等高色素溶液的脱色、提纯、净化、去除热原（Pyrogen）、除臭、去杂等。罐体设有夹层，可通入蒸汽（或热水循环）进行加热，使粉末活性炭在罐内借助搅拌器的运转， 在适宜的温度值条件下与物料充分混合、搅拌后而进行吸附脱色。

The bleaching tank is widely used in the decolorization, purification, purification, pyrogen removal, deodorization and impurity removal of high color solutions such as amino acid, refined sugar, monosodium glutamate, glucose, starch sugar, chemical additives, dye intermediates, pharmaceutical intermediates, food (additives), beverages, pharmaceutical preparations, biochemical products, oils and fats. The tank body is equipped with interlayer, which can be heated by steam (or hot water circulation), so that the powdered activated carbon can be fully mixed with the material at the appropriate temperature value by means of the operation of the agitator in the tank, and the adsorption and decolorization can be carried out after stirring.

二、结构特性Structural Characteristics

1.立式、全封闭结构，无粉尘污染。

2.按物料特性定制搅拌装置，脱色效果好，搅拌传动平稳噪音低。

3.特别设置若减速机漏油后防止污染罐内物料的装置，物料无污染风险，且无使用成本，安全可靠。

4.夹套采用空心夹套、半圆盘管夹套、蜂窝夹套等（按需选择），加热效率高。

5.夹套外设置保温层，填充耐高温、抗老化的珍珠棉，具有良好隔热保温效果。

6.外饰面筒体采用不锈钢板镜面抛光、原色亚光或磨砂面亚光处理（供选），外形美观整洁。

7.内罐体表面做镜面抛光处理（粗糙度 Ra≤0.6μm）；各进出管口、视镜、人孔等工艺开孔与内罐体焊接处均采用拉伸翻边工艺圆弧过渡，光滑易清洗，生产过程可靠、稳定，符合“GMP"等规范要求。

1. Vertical, fully enclosed structure, no dust pollution.

2. The mixing device is customized according to the material characteristics, with good decolorization effect, stable mixing transmission and low noise.

3. A device is specially set to prevent the materials in the tank from being polluted after the oil leakage of the reducer. The materials have no pollution risk, no use cost and are safe and reliable.

4. The jacket adopts hollow jacket, semi-circular coil jacket, honeycomb jacket, etc. (selected as required), with high heating efficiency.

5. heat insulation layer is installed outside the jacket, filled with high temperature resistant and anti-aging pearl cotton, which has good thermal insulation effect.

6. The external decorative surface cylinder adopts stainless steel plate mirror polishing, primary color matte or frosted surface matte treatment (optional), with beautiful and tidy appearance.

7. The inner tank surface shall be subject to mirror polishing (roughness Ra ≤ 0.6) μ m）； All process openings such as inlet and outlet pipe, sight glass, manhole and the welding of inner tank body adopt tensile flanging process for arc transition, which is smooth and easy to clean without dead angle, and the production process is reliable and stable, meeting the requirements of "GMP" and other specifications.

三、附件配置Attachment Configuration

快开式卫生人孔、窥视灯镜、温度计（指针式或液晶数显式）、真空接口、真空表、CIP 清洗器、料液进出口、采样口（采样阀）、回流口、夹套热媒进/出口等接口。

Quick opening sanitary manhole, peep lamp mirror, thermometer (pointer or LCD digital display), vacuum interface, vacuum gauge, CIP washer, feed liquid inlet and outlet, sampling port (sampling valve), return port, jacketed heat medium inlet / outlet, etc.

四、配置参数Configuration Parameter

公称容积：100L、200L、300L、500L、1000L、2000L、3000L、5000L

内罐体直径（mm）：Ø500、Ø600、Ø800、Ø900、Ø1100、Ø1400、Ø1600、Ø1800

换热面积（m2）：0.8、1.1、2.0、2.7、4.5、7.5、10、13.5

搅拌功率（KW）：0.75、0.75、1.1、1.5、2.2、3、4、5.5

搅拌转速（r/min）：可供选择转速：17、32、48、60、82、127、155 等或采用无级调速、变频调速。

搅拌桨形式：框式、锚式、推进式、桨叶式等（按工艺要求与物料性质确定）

工作压力：夹套：0.08～0.3MPa，内罐体：常压～0.15MPa（请声明工作压力）

工作温度：夹套：<138℃，内罐体：<100℃（请声明工作温度）

夹套加热/冷却介质：饱和蒸汽（或热水循环）/冷却水。注：用户需自备

适用pH值：2～12（请声明 pH 值范围）

设备材质：内罐体：不锈钢（SUS304 或 SUS316L）；夹套 SUS304 或 Q235-B；外饰面筒体 SUS304

活性炭加入方式（按工艺要求选择）：真空吸入式、湿料加入式（人工）、干料加入式（人工，适用量小操作）。

罐体容积说明：该系列脱色 罐均系定制产品，可按要求定制罐体容积。

脱色使用介质：粉末活性炭，活性白土，硅藻土等

Nominal Volume：300L、500L、1000L、2000L、3000L、5000L

Inner Tank Diameter（mm）：Ø800、Ø900、Ø1100、Ø1400、Ø1600、Ø1800

Heat Exchange Area（m2）：2.0、2.7、4.5、7.5、10、13.5

Stirring Power（KW）：0.55、0.75、1.1、2.2、3.0、4.0

Stirring Speed（r/min）：Optional Speed: 17, 32, 48, 60, 82, 127, 155, etc., or stepless speed regulation and variable frequency speed regulation.

Impeller Form：Frame type, anchor type, propulsion type, paddle type, etc. (determined according to process requirements and material properties)

Working Pressure：Jacket: 0.08 ~ 0.3MPa, inner tank: atmospheric pressure ~ 0.15Mpa (please state the working pressure)

Working Temperature：Jacket: < 138 ℃, inner tank: < 100 ℃ (please state the working temperature)

Jacket Heating/Cooling Medium：Saturated steam (or hot water circulation) / cooling water.  Note: the user shall provide it by himself

Applicable pH Value：2～12(please state the pH range)

Equipment Material：Inner tank body: stainless steel (SUS304 or SUS316L); Jacket SUS304 or Q235-B; Exterior decoration cylinder SUS304

Activated carbon adding mode (Select According To Process Requirements): vacuum suction type, wet material adding type (manual), dry material adding type (manual, suitable for small operation).

Tank volume Description: this series of decolorization tanks are customized products, and the tank volume can be customized as required .

Decolorization Media: powdered activated carbon, activated clay, diatomite, etc.